For more information on whether the sprayer is compatible with your vehicle, use the vehicle fitment tool found on the sprayer's product page (pictured below) or see your Polaris Dealer.
40-Gallon Utility Sprayer
The 40-Gallon Utility sprayer is part number 2880637. It includes a boom that extends out behind the RANGER. Its tank is large enough to cover a large expanse of garden, lawn or field. For full assembly instructions, technical specifications and operation tips, consult the sprayer's Owner's Manual.
The following tables list the parts included in the sprayer kit. Identification numbers correspond to the diagrams above each table. To order a part or kit, see your Polaris Dealer.
| Item | Part Number | Quantity | Description |
|---|---|---|---|
| 1 | 5006307 | 10 | 5/16 in -18 Hex Whiz (Flange) Locknut |
| 2 | 5011128 | 1 | Nylon Reducing Nipple, 1/2 in MNPT x 3/8 in MNPT |
| 3 | 5020122 | 1 | Hose, 1/2 in-1 Brd. x 48 in |
| 4 | 5020241 | 1 | Hose, 1/2 in-1 Brd. x 6 in |
| 5 | 5034159 | 2 | Square U-Bolt, 5/16 in x 1-5/16 in x 1-7/8 in |
| 6 | 5034220 | 2 | Round U-Bolt, 5/16 in-18 x 1-5/16 in x 1-3/4 in |
| 7 | 5034531 | 4 | 5/16 in-18 x 5/8 in Flange Lock Screw |
| 8 | 5038506 | 2 | Boom Mounting Bracket |
| 9 | 5038667 | 1 | Tank Mounting Plate (15 & 25 Gal.) (L.H.) |
| 10 | 5038725 | 1 | Tank Mounting Plate (15 & 25 Gal.) (R.H.) |
| 11 | 5051022 | 3 | Hose Clamp, 1/2 in |
| 12 | 5117300 | 2 | 5/16 in-18 x 1 in Flange Whiz Lock Screw |
| 13 | 5167007 | 1 | Gauge, 0-100 psi |
| 14 | 5275118 | 1 | Plumbing Sub-Assembly |
| 15 | — | 1 | 5-Nozzle Boom Assembly |
Plumbing Sub-Assembly (Part Number 5275118)
| Item | Part Number |
Quantity | Description |
|---|---|---|---|
| 1 | 5005021 | 1 | Nylon Adapter, 1/2 in MNPT x 3/4 in MGHT |
| 2 | 5006055 | 2 | Nylon Kurled Swivel Nut, 3/4 in FGHT |
| 3 | 5010193 | 1 | Nylon Tee, 1/2 in FNPT w/ 1/4 in Port (Gauge) |
| 4 | 5016066 | 2 | #102 Hose Washer (Gasket) 1 in O.D. Rubber |
| 5 | 5067016 | 1 | Nylon Hose Fitting, 1/2" MNPT x 3/8 in GHT |
| 6 | 5143204 | 1 | #235 Dual Hose Shut-Off "Y"-Valve, 3/4 in GHT |
| 7 | 5149011 | 2 | Nylon Swivel, 1/2 in Flat Seat Hose Barb |
Nozzle Harness Assembly (Part Number 5272460)
| Item | Part Number | Quantity | Description |
|---|---|---|---|
| 1 | 5020009 | 2 | Hose, 1/2" in-1 Brd. x 26 in |
| 2 | 5020144 | 2 | Hose, 1/2 in-1 Brd. x 10 in |
| 3 | 5020306 | 1 | Hose, 1/2 in-1 Brd. x 20 in |
| 4 | 5051022 | 10 | Hose Clamp, 1/2 in |
| 5 | 5086003 | 1 | Nylon Hose Tee, 1/2 in HB |
| 6 | 5275067 | 2 | Standard "ELL" Nozzle Sub-Assembly (Square Tube) |
| 7 | 5275068 | 3 | Standard "Tee" Nozzle Sub-Assembly |
5-Nozzle Boom Sub-Assembly (Part Number 5274361)
| Item | Part Number |
Quantity | Description |
|---|---|---|---|
| 1 | 5006307 | 8 | 5/16 in Hex Whiz (Flange) Locknut |
| 2 | 5006344 | 2 | 1/4 in-20 Flange Locknut |
| 3 | 5009914 | 2 | Outer Boom Tube |
| 4 | 5017659 | 1 | End Plate (L.H.) |
| 5 | 5017660 | 1 | End Plate (R.H.) |
| 6 | 5019138 | 2 | Extension Spring |
| 7 | 5034159 | 4 | Square U-Bolt, 5/16 in x 1 5/16 in x 1-7/8 in |
| 8 | 5034204 | 2 | HHCS, 1/4 in-20 x 1-3/4 in |
| 9 | 5046344 | 2 | Square Cap, Black (1-1/4 in Square Tube) |
| 10 | 5273990 | 1 | 5-Nozzle Boom Weldment (Center Section) |
Nozzle Assembly (Part Number 5275067)
| Item | Part Number | Quantity | Description |
|---|---|---|---|
| A | 5046052 | 1 | Nylon Nozzle Cap, 11/16 in U.N.F. Thread |
| B | 5056023 | 1 | Nylon Elbow, 11/16 in U.N.F. x 1/2 in HB |
| C | 5116019 | 1 | PolyPro 50 Mesh Nozzle Strainer, Red |
| D | 5138571 | 1 | Lurmark Nylon Standard Flat Tip, 80 Degree Yellow |
| E | 5273796 | 1 | 1-1/4 in Square Boom Nozzle Clamp (BC114) |
Nozzle Assembly (Part Number 5275068)
| Item | Part Number |
Quantity | Description |
|---|---|---|---|
| A | 5046052 | 1 | Nylon Nozzle Cap, 11/16 in U.N.F Thread |
| B | 5056027 | 1 | Nylon Tee, 11/16 in U.N.F x 1/2 in HB-1/2 in |
| C | 5116019 | 1 | PolyPro 50 Mesh Nozzle Strainer, Red |
| D | 5138571 | 1 | Lurmark Nylon Standard Flat Tip, 80 Degree, Yellow |
| E | 5273796 | 1 | 1-1/4 in Square Boom Nozzle Clamp (BC114) |
60-Gallon Boomless Utility Sprayer
The 60-Gallon Boomless Utility Sprayer is part number 2879799. Its nozzles can deliver across a full 30-foot spray coverage area, making it effective for fence rows, food plots, spot spraying and general agriculture spraying. For full assembly instructions, technical specifications and operation tips, consult the sprayer's installation instructions or the sprayer's Owner's Manual.
The sprayer kit takes approximately 15 minutes to assemble. Wear safety glasses when assembling your sprayer.
Assembly will require the following tools and supplies:
- 1/2-inch wrench and socket
- 9/16-inch wrench and socket
- Pliers
- Phillips screwdriver
- Pipe sealant
| Item | Part Number |
Quantity | Description |
|---|---|---|---|
| 1 | 5006186 | 4 | #10-24 Hex Whiz (Flange) Locknut |
| 2 | 5006259 | 12 | 3/8 in-16 Hex Whiz (Flange) Locknut |
| 3 | 5006307 | 10 | 5/16 in-18 Hex Whiz (Flange) Locknut |
| 4 | 5006351 | 1 | 1/2 in Poly Nut |
| 5 | 5006362 | 12 | 3/8 in-16 Hex Jam Nut |
| 6 | 5010202 | 1 | Poly Elbow, 1/2 in MNPT x 3/8 in HB |
| 7 | 5010203 | 1 | Poly Elbow, 1/2 in MNPT x 1/2 in HB |
| 8 | 5020122 | 1 | Hose, 1/2 in-1 Brd. x 48 in |
| 9 | 5020135 | 1 | Hose, 3/8 in-1 Brd. x 25 ft |
| 10 | 5020307 | 2 | Hose, 1/2 in-1 Brd. x 23 in |
| 11 | 5020523 | 1 | Hose, 3/8 in-1 Brd. x 31 in |
| 12 | 5027426 | 4 | Lock & Ride Anchor Plate |
| 13 | 5034099 | 16 | H.H.C.S. 3/8 in-16nc x 3/4 in Long |
| 14 | 5034220 | 2 | Round U-Bolt, 5/16 in-18 x 1-5/16 in x 1-3/4 in |
| 15 | 5034664 | 4 | H.H.C.S. Flanged 3/8 in-16nc x 1-3/4 in Long |
| 16 | 5038698 | 4 | Plastic Tank Hold-Down Leg Clip |
| 17 | 5051114 | 6 | Hose Clamp (3/8 in-1/2 in) |
| 18 | 5051144 | 4 | Hose Clamp, 3/8 in |
| 19 | 5058188 | 1 | Tank Lid w/Lanyard |
| 20 | 5075014 | 2 | Rubber Grommet (Black) |
| 21 | 5095330 | 4 | Lock & Ride Plunger Mount |
| 22 | 5095332 | 2 | Boom Mount, 40/60 Gallon Utility Sprayer |
| 23 | 5100775 | 2 | 90 Degree Upright Tube |
| 24 | 5117307 | 12 | HHCS Flanged 3/8 in-16nc x 1 in Long |
| 25 | 5117323 | 6 | 5/16 in-18 x 3/4 in Flange Whiz Lock Screw |
| 26 | 5167007 | 1 | Pressure Gauge, 0-100 psi |
| 27 | 5169249 | 1 | 60 Gallon Elliptical Tank (White) |
| 28 | 5273959 | 1 | Deluxe Pistol-Grip Handgun w/X-26 Tip |
| 29 | 5274443 | 1 | Lead Wire Assembly (w/Switch), 96 in |
| 30 | 5274808 | 1 | Pump Sub-Assembly |
| 31 | 5274880 | 1 | Handgun Clips & Screws (Pkg/2) (#10-24 Thread) |
| 32 | 5275260 | 1 | "Wet Boom" Assembly |
| 33 | 5275405 | 1 | Valve Mount Sub-Assembly |
| 34 | 5275501 | 1 | Top Valve Sub-Assembly |
| 34.1 | 5010256 | 1 | Poly Tee, 1/2 in FNPT w/1/4 in Port (Gauge) |
| 34.2 | 5010202 | 1 | Poly Elbow, 1/2 in MNPT x 3/8 in HB |
| 34.3 | 5010203 | 1 | Poly Elbow, 1/2 in MNPT x 1/2 in HB |
| 35 | 5277726 | 1 | Lower Valve Sub-Assembly |
| 36 | 5277927 | 1 | Upright Tube Weldment (L.H.) |
| 37 | 5277928 | 1 | Upright Tube Weldment (R.H.) |
| 38 | 5277929 | 4 | Slide Tube Weldment |
| 39 | 5277930 | 1 | Horizontal Mount Weldment |
| 40 | 5277931 | 1 | Horizontal Mount Weldment |
| 41 | 5277932 | 1 | 40/60 Gallon Polaris Utility Sprayer Frame Weldment |
| 42 | 5277933 | 2 | Boom Bracket, 40/60 Gallon Utility Weldment |
Valve Mount Bracket Sub-Assembly (Part Number 5275405)
| Item | Part Number |
Quantity | Description |
|---|---|---|---|
| A | 5006186 | 2 | #10-24 Hex Whiz (Flange) Locknut |
| B | 5038638 | 1 | Handgun & Hose Bracket |
| C | 5038704 | 1 | Valve Mount Bracket |
| D | 5075014 | 2 | Rubber Grommet (Black) |
| E | 5117234 | 2 | #10-24 x 1/2 in Phillips Truss Head Machine Screw |
"Wet" Boom Assembly (Part Number 5275260)
| Item | Part Number | Quantity | Description |
|---|---|---|---|
| 1 | 5275122 | 2 | End Nozzle Assembly (Wet Boom) |
| 1.1 | 5002499 | 1 | Boomless Nozzle Body w/Core (Outer) |
| 1.2 | 5072518 | 1 | Stem O-Ring |
| 1.3 | 5072517 | 1 | Compression O-Ring |
| 1.4 | 5010427 | 1 | Compression Olive |
| 1.5 | 5006348 | 1 | Flynut |
| 1.6 | 5132073 | 1 | Nozzle Holder Stem |
| 1.7 | 5274861 | 1 | XT Spray Nozzle, Cap, & O-Ring |
| 1.8.1 | 5088024 | 1 | Yellow ON/OFF Valve Knob |
| 1.8.2 | 5063255 | 1 | Diaphragm |
| 2 | 5275712 | 1 | Wet Boom Sub-Assembly |
| 2.1 | 5100316 | 1 | Boom Tube |
| 2.2 | 5275123 | 1 | Center Nozzle Assembly (Wet Boom) |
| 2.2.1 | 5051137 | 1 | Hose Barb Saddle |
| 2.2.2 | 5072509 | 2 | O-Ring |
| 2.2.3 | 5002500 | 1 | Center Nozzle Body w/Core |
| 2.2.4 | 5274862 | 1 | Center Boomless Nozzle Cap w/Gasket |
| 2.2.5 | 5018329 | 1 | Red Spray Tip |
| 2.2.6.1 | 5088024 | 1 | Yellow ON/OFF Valve Knob |
| 2.2.6.2 | 5063255 | 1 | Diaphragm |
| 2.2.7 | 5117310 | 2 | SS Screw, 6mm x 16mm (5/8 in) |
| 2.2.8 | 5006347 | 2 | SS Nut, 6mm |
| 2.3 | 5075016 | 2 | Rubber Grommet |
Pump Model (Part Number 5275704)
| Item | Part Number | Quantity | Description |
|---|---|---|---|
| 1 | 5075019 | 1 | Pkg. (4) Grommets |
| 2 | 5157206 | 1 | 15 Amp Mini Blade Fuse |
| 3 | 5157207 | 1 | On/Off Rocker Switch w/Cover |
| 4 | 5168821 | 1 | Upper Housing w/Pressure Switch |
| 5 | 20408-000 | 1 | Pkg. (2) Clips (Port Fitting) |
| 6 | 5157203 | 1 | Pressure Switch Assembly |
| 7 | 5168824 | 1 | Check Valve w/ O-Ring |
| 8 | 5168826 | 1 | Diaphragm Kit w/Pistons & (4) Screws |
| 9 | 5168828 | 1 | Cam/Bearing Kit, w/Set Screw |
| 10 | 5168832 | 1 | Port Kit Fitting, 1/2 in MNPT |
| 11 | 5168833 | 1 | Port Kit Fitting, 1/2 in Hose Barb |
Pump Sub-Assembly (Part Number 5274808)
| Item | Part Number |
Quantity | Description |
|---|---|---|---|
| 1 | 5010426 | 1 | 90 Deg. Port Elbow x 1/2 in HB |
| 2 | 5117166 | 4 | #10-24 x 1-1/4 in Phillips Truss Head Screw |
| 3 | 5275570 | 1 | Filter/Valve Sub-Assembly |
| 3.1 | 5006209 | 1 | Poly Knurled Swivel Nut, 3/4 in FGHT |
| 3.2 | 5067121 | 1 | Poly Hose Fitting, 3/4 in MGHT 1/2 in HB |
| 3.3 | 5010430 | 1 | Port Kit Elbow, 1/2 in FNPT |
| 3.4 | 5116242 | 1 | Strainer, 1 in Filter Washer |
| 3.5 | 5143188 | 1 | Nylon Shut-Off Valve (3/4 in GHT) |
| 3.6 | 5005287 | 1 | Poly Swivel Adapter Spud, 1/2 in NPT |
| 4 | 5275704 | 1 | Gold Series 3.8 g.p.m. Pump |
Valve Assembly (Part Number 5277726)
| Item | Part Number |
Quantity | Description |
|---|---|---|---|
| 1 | 5005195 | 1 | Poly Adapter, 1/2 in MNPT x 3/4 in MGHT |
| 2 | 5006209 | 2 | Poly Knurled Swivel Nut, 3/4 in FGHT |
| 3 | 5010243 | 1 | Poly Street Elbow, (90 Deg) 1/2 in MNPT x 1/2 in FNPT |
| 4 | 5016066 | 2 | Garden Hose Washer |
| 5 | 5143204 | 1 | Dual Hose Shut-Off Y Valve |
| 6 | 5149034 | 1 | Poly Swivel, 3/8 in Hose Barb |
| 7 | 5149035 | 1 | Poly Swivel, 1/2 in Hose Barb |
Pump replacement parts include:
| Part | Description |
|---|---|
| 5275088 | HIGH-FLO 3.8 GPM GOLD SERIES PUMP |
| 7771878 | PKG/3.8 GPM CHECK VALVE |
| 7771881 | PKG/45 PSI PRESSURE SWITCH |
Spray nozzle replacement parts include:
| Part | Description |
|---|---|
| 7771781 | PKG/(1) 5274861 TIP/CAP/O-RING |
| 7771884 | PKG/WETBOOM CENTER NOZZLE |
| 7771885 | PKG/WETBOOM END NOZZLE |
Accessories for the 60-gallon sprayer include a 12-volt wireless remote (part number 7771938) and a lead wire for the pump (part number 7771786).
